Claire Redfield's knife
january 2011
Claire Redfield is a character in the Resident Evil horror video game series.
![I was commissioned to make Claire Redfield’s knife from the video game Resident Evil: The Darkside Chronicles. The final knife will be shipped to my friend Fevereon in Atlanta so she can make a sheath and shoulder holster for it.](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227043299-ZQGNQZXIIF5B5Q6H74L3/redfield_old_01.jpg)
I was commissioned to make Claire Redfield’s knife from the video game Resident Evil: The Darkside Chronicles. The final knife will be shipped to my friend Fevereon in Atlanta so she can make a sheath and shoulder holster for it.
![Because of the engraved logo on the blade, I decided to have the parts laser cut out of a compressed wood (very much like MDF) by friends at Scorpion Ridge Engraving.](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227043434-MHROKRPR8HLHNK6TN0BT/redfield_old_02.jpg)
Because of the engraved logo on the blade, I decided to have the parts laser cut out of a compressed wood (very much like MDF) by friends at Scorpion Ridge Engraving.
![Here is a detail of the laser engraved logo. There’s just no way I could’ve done this by hand! Plus it’s identical on both sides of the blade.](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227044422-TZCHM883BW53UK8UIALY/redfield_old_03.jpg)
Here is a detail of the laser engraved logo. There’s just no way I could’ve done this by hand! Plus it’s identical on both sides of the blade.
![The guard was also laser cut as a separate element. It fits perfectly.](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227044666-OAP2F3K3G0LQESECLVYJ/redfield_old_04.jpg)
The guard was also laser cut as a separate element. It fits perfectly.
![The final component is the grip texture. I had the checkered pattern laser cut deeply out of the surface. I then used fine files to bevel each edge of the little squares so I wound up with a texture of fine, raised diamonds.](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227045808-SI1NZXQI12QZ2B4XEGKO/redfield_old_05.jpg)
The final component is the grip texture. I had the checkered pattern laser cut deeply out of the surface. I then used fine files to bevel each edge of the little squares so I wound up with a texture of fine, raised diamonds.
![I then made a silicone mold of the grip segment so it could be duplicated in resin.](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227045898-1A4051YCFMO63H681YW2/redfield_old_06.jpg)
I then made a silicone mold of the grip segment so it could be duplicated in resin.
![Here are all the pieces for one half of the grip.](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227047022-86WY3E8OSQY9TCOM3H9G/redfield_old_07.jpg)
Here are all the pieces for one half of the grip.
![For the insets between grip panels, I glued on 1/8” balsa strips. I also used the balsa to frame out the pommel.](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227047041-VJZ4AXCJUCL5BYI7Z5F2/redfield_old_08.jpg)
For the insets between grip panels, I glued on 1/8” balsa strips. I also used the balsa to frame out the pommel.
![I shaped the insets before I added the grip panels….much easier that way.](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227047922-8GES3YBM9X6N63970IAQ/redfield_old_09.jpg)
I shaped the insets before I added the grip panels….much easier that way.
![The panels are a bit wide so I had to trim off a sliver on each side.](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227048026-S2BIOZJ9LSFKYVU7QKFX/redfield_old_10.jpg)
The panels are a bit wide so I had to trim off a sliver on each side.
![A quick test fit…everything works so far!](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227048850-QMPB8SFQVGBOMDB8754I/redfield_old_11.jpg)
A quick test fit…everything works so far!
![I beveled the back side of the grip, glued them in place and then shaped the curved bevel of the other side.](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227049072-1KW2S6AC0P2Z7PAGHCKJ/redfield_old_12.jpg)
I beveled the back side of the grip, glued them in place and then shaped the curved bevel of the other side.
![I glopped Bondo into the pommel until it filled the framed area.](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227049739-NFT38F4LM773FFGTJXK6/redfield_old_13.jpg)
I glopped Bondo into the pommel until it filled the framed area.
![The smooth sanded pommel half.](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227049942-XUMPHI0GIOK568YS77Z7/redfield_old_14.jpg)
The smooth sanded pommel half.
![I used the laser-scribed line as a guide to carve an edge on the blades.](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227051008-M3R39X7OW8EDXO98ZH8Q/redfield_old_15.jpg)
I used the laser-scribed line as a guide to carve an edge on the blades.
![A test fit of two blade halves together.](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227061531-59VH8EQHLD966M9UC3SZ/redfield_old_16.jpg)
A test fit of two blade halves together.
![A coat of primer to clean up any small defects.](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227062000-39M7AF3TYJTRHQOSRPZE/redfield_old_17.jpg)
A coat of primer to clean up any small defects.
![I thinned a coat of Smooth-On Stroke to capture the fine detail.](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227063777-TIPS32UHXHCAFKE33NTA/redfield_old_20.jpg)
I thinned a coat of Smooth-On Stroke to capture the fine detail.
![A thick coat of Stroke to build the mold walls.](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227064234-R9HJ8KSXTIDIR2TF3MUS/redfield_old_21.jpg)
A thick coat of Stroke to build the mold walls.
![After I made a support mold with Plasti-Paste, I pulled my masters out. The mold turned out super clean!](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227064453-NS2KJDXVNGF618H5DPCS/redfield_old_22.jpg)
After I made a support mold with Plasti-Paste, I pulled my masters out. The mold turned out super clean!
![I poured a small amount of resin into the mold and then added a thin steel rod for additional support. The guard also got a small steel bar.](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227069008-QR27JDAS8KG0TOELO0PU/redfield_old_23.jpg)
I poured a small amount of resin into the mold and then added a thin steel rod for additional support. The guard also got a small steel bar.
![The two halves glued together!](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227069628-P3Q18B1ILSLY3PLXEU5T/redfield_old_24.jpg)
The two halves glued together!
![I filled the seam and gave it a coat of primer.](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227070033-RZ97X683FP3I82KUJE97/redfield_old_25.jpg)
I filled the seam and gave it a coat of primer.
![The final painted knife!](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227070360-PB4L5YPMSVFP49NO0879/redfield_old_26.jpg)
The final painted knife!
![Detail shot of the grip](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227070838-RO9KTZV79MRWW7OUP18Y/redfield_old_27.jpg)
Detail shot of the grip
![It’s a very comfortable knife to hold. Time to find a zombie to stab!](https://images.squarespace-cdn.com/content/v1/5ac07765e2ccd12ae702706e/1527227071249-TUBTGLGVSCEV36K4QSCX/redfield_old_28.jpg)
It’s a very comfortable knife to hold. Time to find a zombie to stab!